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October 12, 2026

Why fabric weight matters when choosing T-shirt fabric

Why fabric weight matters when choosing T-shirt fabric

Fabric weight (GSM) is the weight of a fabric per square metre and the first number people look at when choosing T-shirt fabric. On its own, however, it is not a measure of quality; yarn type, knit structure and finishing decide the result too.

Which weight for what?

  • 120–150 gsm: summer, thin and fluid T-shirts, base layers
  • 160–180 gsm: standard everyday T-shirt, the most popular range
  • 190–220 gsm: full-bodied, shape-holding, premium-feeling T-shirts
  • 260 gsm and above: sweatshirts and winter products

What to watch when choosing the weight

A higher weight is not always better. For a summer product, a fabric that is too heavy feels hot. Your brand positioning matters too: for a premium line, combed ring-spun cotton above 180 gsm is often preferred.

Confirm with a sample

Two fabrics with the same weight on paper can feel different in the hand. Before mass production, always test the handfeel, the drape and the shrinkage after washing on a sample.

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